Carved shapes and holes in a workpiece can be created with an end mill, which is a specialized type of milling cutter. With a variety of sizes, shapes and types of edges, one of the most commonly seen is the altin coating end mill.
Manufacturers often reach for Altin coating when they are looking to reinforce the cutting edges of end mills. Applied as a protective cover, this hard-wearing layer helps to extend the life of the tool and is available in an assortment of colors such as black, white and gold.
Improving the wear resistance of the end mill and extending its life can be easily achieved with altin coating. This special coating also promotes improved chip evacuation, aiding in the production of a machined surface that is smoother and more desirable.
Using physical vapor deposition, end mills are often layered with an Altin film. A process called PVD is widely employed to apply a thin stained coating to the blade’s cutting edges.
After the end mill is placed in a sealed chamber, a distinctive gas is released to trigger a reaction that produces a coating of Altin. The process of this chemical transformation is known as Chemical Vapor Deposition (CVD).
The robustness of an end mill can be greatly affected by the thickness of its Altin coating; a thicker layer can significantly enhance the product’s resistance to wear, thereby prolonging its lifespan.
End mills with a silvery altin layer offer a particularly suitable solution for machining steels, stainless steels, cast iron, aluminum, plastics, composites and other non-ferrous metals. This coating allows for efficient and precise fabrication of various materials.
In the process of choosing an altin coated end mill, the material to be machined, the depth of cut, the cutting edge modality, the feed rate and the speed of the cut should all be taken into account.
When compared to uncoated end mills, those that feature an altin coating can be utilized reliably at faster cutting speeds, translating into improved productivity and efficiency.
An assortment of shaped and sized end mills are available coated in Altin for any project. Check out the popular gamut of 1/8″, 3/16″, 1/4″, 3/8″, and 1/2″ – if none of these fits your needs, we’ve also got special sized end mills fitted for exact tasks.
Altin-coated end mills come equipped with a range of cutting edges: square, ball, corner radius and chamfer are the most popular styles.
A plethora of coolants may be utilized for end mills coated with altin, each providing a distinct degree of lubricity and chip evacuation speed.
Altin-coated end mills can be integrated into numerous machining centers, along with a spindle rate, feed rate, and specific types of tool holders stipulated by the particular type of center.
CNC machines come in a lot of varieties, each with its own limitations when it comes to tool holders, feed rate, and spindle speed. However, one versatile addition that may find great use in numerous kinds of these Machining Centers is End Mills coated with Altin coating.
From manual machines to CNC mills, end mills that are coated with altin can be efficiently used in various types of applications. It is imperative that the correct spindle speed, feed rate, and caliber of tool holders be chosen based on the machinery in operation.